BWPG

AUTOMATIC WASHING AND COMBINING LINE WITH SERVO MOTOR DRIVEN -GAS FILLING PRESS

It is used for washing, drying glasses, automatic assembling,pressing and gas filling with servo system.

• Homogenous gas injection through longtitutional nozzles
• Welded rigid body made of A304 stainless steel and HRP quality steel
• Side panels to prevent gas leaking during process
• Welded rigid body made of A304 stainless steel and HRP quality steel
• Staple type , vibration free brushes for ɛ =0.01 quality Low-E glasses
• Stainless steel water tank with a capacity of 450 liters
• Inlet and outlet filters for water pumps
• Low energy consumption
• Lubrication free bearing system for brushes and conveyors
• Ability of rinsing and drying without touching the glass
• Stainless water filters
• Ability of manufacturing triple glasses and stepped IG units
• Thickness precision and high assembling speed with movement of 3 individual servo motor driven axes
• Ability of assembling IG units which are wider than the press unit with high vacuum capacity
• Control of the whole line from user friendly animated HMI unit
• Ability of working manually and controlling of all functions
• Lubrication free bearing system for brushes and conveyors
• Consumable materials are resistant against wearing
• Maximum offset up to 70mm
• 150 kg/m loading capacity
• Automatic pressure setting for different glass sizes
• Special design for conveyor wheels to more heavy glasses
• Brush shafts are balanced against vibration
• Individual spindles for each brushes
• Self adjustment system for glass thickness (max 19mm)
• Easy cleanable water nozzles are positioned with a wide angle ofr drag effect
• Wiper rubbers and brushes between sections in the washing unit
• Water level control with magnetic safety sensors
• Automatic water support system with float control
• Stainless water filters
• Valve system for energy saving when there is no glass in the dyring unit
• Stopping of spindles and pumps when there is no glass in the washing unit
• Conveyor system without touching to side carrier wheels at dryni g section
• Drying unit with noise isolation and fan cabinet with temperature control
• Outlet conveyor system with variable speed
• Height and depth adjustable side and lower supporters at spacer bar assembling unit
• Movement of 3 individual servo motor driven axises (reference point positioning, level adjusting, assembling)
• Ability of manufacturing double and triple glasses automatically
• Ability of assembling IG units which are wider than the press unit
• Special anti-static and resistant against corrosion laminated dustproof cover over the press unit
• Aircushion system at beside of press unit
• Thickness control of combined IG unit from four point with sensible screwed shafts
• Automatically adjustable press power and vacuum layer system according to glass size
• Spacer bar assembling unit with height and depth adjustment
• 40 cm clearance between panels for maintenance

• Tilting table at the end of press unit
• High productivity with horizontal conveyor table and rotary table for end of conveyor
• Additional racks before press unit
• Water purification unit
• Ability of working with (max) 60mm glass thickness
• Sand filter with 25 micron accuracy
• Washing unit is completely made of stainless steel
• Ø 200 mm staple type brushes
• First front brush can be moved back meanwhile processing coated (Low-E) glasses
• Position of front brush and dryer nozzle are adjustable accordni g to glass thickness(3mm-60mm)
• Supporters at downside of front moving side of press unit
• Servo motor controlled spacer bar assembly unit for triple facade unit production
• Pre-washing zone

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