BWPL XL

AUTOMATIC WASHING AND COMBINING LINE WITH SERVO MOTOR DRIVEN FOR OVERSIZE UNITS

It is used for washing, drying glasses, automatic assembling and pressing with servo system for oversize units..

• Welded rigid body made of A304 stainless steel and HRP quality steel
• Staple type , vibration free brushes for ɛ =0.01 quality Low-E glasses
• Stainless steel water tank with a capacity of 450 liters
• Inlet and outlet filters for water pumps
• Low energy consumption
• Lubrication free bearing system for brushes and conveyors
• Ability of rinsing and drying without touching the glass
• Stainless water filters
• Ability of manufacturing triple glasses and stepped IG units
• Thickness precision and high assembling speed with movement of 3 individual servo motor driven axes
• Ability of assembling IG units which are wider than the press unit with high vacuum capacity
• Control of the whole line from user friendly animated HMI unit
• Ability of working manually and controlling of all functions
• Lubrication free bearing system for brushes and conveyors
• Consumable materials are resistant against wearing
• Maximum offset up to 70mm
• 150 kg/m loading capacity
• Automatic pressure setting for different glass sizes
• Special design for conveyor wheels to more heavy glasses
• Brush shafts are balanced against vibration
• Individual spindles for each brushes
• Self adjustment system for glass thickness (max 19mm)
• Easy cleanable water nozzles are positioned with a wide angle ofr drag effect
• Wiper rubbers and brushes between sections in the washing unit
• Water level control with magnetic safety sensors
• Automatic water support system with float control
• Stainless water filters
• Valve system for energy saving when there is no glass in the dyring unit
• Stopping of spindles and pumps when there is no glass in the washing unit
• Conveyor system without touching to side carrier wheels at dryni g section
• Drying unit with noise isolation and fan cabinet with temperature control
• Outlet conveyor system with variable speed
• Height and depth adjustable side and lower supporters at spacer bar assembling unit
• Movement of 3 individual servo motor driven axises (reference point positioning, level adjusting, assembling)
• Ability of manufacturing double and triple glasses automatically
• Ability of assembling IG units which are wider than the press unit
• Special anti-static and resistant against corrosion laminated dustproof cover over the press unit
• Aircushion system at beside of press unit
• Thickness control of combined IG unit from four point with sensible screwed shafts
• Automatically adjustable press power and vacuum layer system according to glass size
• Spacer bar assembling unit with height and depth adjustment
• 40 cm clearance between panels for maintenance

• Tilting table at the end of press unit
• High productivity with horizontal conveyor table and rotary table for end of conveyor
• Additional racks before press unit
• Water purification unit
• Ability of working with (max) 60mm glass thickness
• Sand filter with 25 micron accuracy
• Washing unit is completely made of stainless steel
• Ø 200 mm staple type brushes
• First front brush can be moved back meanwhile processing coated (Low-E) glasses
• Position of front brush and dryer nozzle are adjustable accordni g to glass thickness(3mm-60mm)
• Supporters at downside of front moving side of press unit
• Servo motor controlled spacer bar assembly unit for triple facade unit production
• Pre-washing zone

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